Electric (EV) Conversion

Repurposing existing diesel assets

Pair with a new or remanufactured body

A smarter, cost-effective route to fleet decarbonisation

Experienced EV engineers for seamless integration

What is Electric Conversion?

Our Electric Conversion process is a structured, engineering‑led conversion programme that replaces traditional diesel driveline systems with modern electric technology. This enables operators to extend asset life, reduce emissions and transition to zero‑emission operation without the cost or lead time associated with purchasing a new vehicle.

Engineering Assessment

Each project begins with a comprehensive engineering assessment of the vehicle, including a structural evaluation of the chassis, a compatibility review for EV conversion and an analysis of duty cycles, routes and operational requirements. This ensures the vehicle is suitable for repower and allows a fully engineered conversion plan to be defined.

Body Removal

Our specialist EV engineers execute a rigorous repower process, restoring major mechanical systems while integrating advanced battery technology. By replacing the traditional diesel powertrain with a high-performance electric drive system, we transform your chassis into a zero-emission asset. This precision ensures the vehicle – whether paired with a new or remanufactured body – is built to perform with the same power and duty cycle as a new factory model.

Diesel System Removal

All diesel‑related systems are removed, including the engine, gearbox, fuel system, exhaust components, cooling systems and ancillary equipment. This creates a clean platform ready for installation of the electric driveline.

Chassis Preparation

The chassis is fully prepared to ensure long‑term durability and performance. It is shot‑blasted to remove corrosion and contaminants, inspected structurally with minor repairs completed where required, and then coated and painted to achieve a high‑quality, corrosion‑resistant finish.

Electric Driveline Installation

The electric driveline is installed in line with engineering specifications. This includes fitting the electric motor, integrating the battery system, installing power electronics and control units and routing high‑voltage cabling and safety systems. All components are installed to strict engineering and safety standards.

System Programming

Once installed, all systems are configured and validated. Software is programmed and calibrated, vehicle control systems are integrated, the EV driveline is function‑tested and all safety systems are verified to ensure reliable operation.

Certification

The converted vehicle undergoes formal certification processes where required. This includes compliance checks against relevant regulations, DVSA inspection and approval where applicable and validation of roadworthiness and safety to ensure the vehicle meets all legal and operational standards.

Body Refit

The remanufactured or existing body and bin lift are reinstalled onto the repowered chassis. This includes structural remounting, hydraulic reconnection and electrical integration with the new EV systems, returning the vehicle to a fully assembled operational configuration.

Final Testing

The completed chassis conversion undergoes comprehensive testing, including full functional checks, EV performance validation, safety and operational inspections and real‑world simulation where required. This ensures the vehicle performs reliably in service conditions.

Delivery

The vehicle is delivered fully operational and ready for service. Customers receive a fully repowered zero‑emission refuse vehicle, a tested and compliant asset and a future‑ready solution integrated seamlessly into their fleet.